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February 2006:
I think the stripping is like
most body work projects, they look worse before they look better.
When I step into the garage and look at the Seven, it's a bit
disheartening compared to the decent, shiny paint that it had.
I really don't think it'll be too bad of a job to bring it from
it's current state to the sanded or buffed aluminum that I've
always really wanted. So far the work hasn't been hard
or unpleasant at all.
I'm optimistic about the stripping
job. I was using a product called Citris-Strip which worked pretty
well, but the body guy recommended an aviation stripper. I
feared it would have ultra strong vapors, but it's not bad to
use at all it was about $18/gal. Where I've stripped
the aluminum, it has a dull grey finish which I think is partly
from the primer not being completely removed. I think that
will clean up quickly with some wet or dry sanding. I'm
still debating on whether or not to polish. I kind of like
the idea of a slightly dull patina.
January 2003 Mark Osterbauer writes:
Well, well, SB1582 showed up at 10pm Friday night [1/17/03] after
my impatient wait. It had a light grey spray on all panels from
its trip, but fired right up and ran well for the one block trip
to my garage. I was smitten with the car at first sight and remain
even more so after its bath. I found the car to be just as Greg
said it was which is refreshing to say the least.
I took a couple digital photo's
with the car carrier in the background, but can't lighten them
up sufficiently to see the carrier very well. Took a few more
photo's in the garage before taking the nose cone off to investigate
the alternator and water pump issues. Looks pretty straightforward
- the water pump gasket failed where the alternator bracket bolts
to it. The alternator had a ground wire that had pulled out of
its connector and the pulley and nut were missing (belt still
hanging loose)! Called Dave Bean and ordered a gasket and new
alternator tensioning bracket (the one on the car had come from
Bean and was made of vinyl). I guess I'm a doubting Thomas; I'd
at least like a steel version in my tool box as a spare.
Along with the car, Greg graciously
sent Weale's Lotus Seven book and a factory shop manual by Caterham
which covers the Lotus Series I through IV as well! I've had
Weale's out of print book on back order for the past year and
was delighted to have a copy of my own. Through my reading of
Weale's book, I've found a couple of things that look to need
immediate attention. The interior Lamiplate vinyl coated steel
side panels are attached with screws, 50 percent of which are
missing with the remainders only finger tight. The book states
these need to be attached with Monel pop rivets. I've called
the largest supplier of fasteners in Arizona, but the sales person
didn't seem too interested in finding if they carried these.
Shipfitter's disease makes me
feel queezy about just removing the screws and replacing with
Monel rivets. After all, the interior panels were originally
red, then painted black. Good time to replace them and might
as well add the missing white piping while I'm at it. But red
interior with white piping isn't going to look so good with and
exterior of green and yellow with black piping. Damned disease
always breaks me down. This time I'll just rivet it back together,
assess what I have and give consideration to changing it all
back to original colors at some point in the future.
Anyway, I'm looking forward to
getting it roadworthy so my second ever drive in a Seven can
be a little longer.
Mark Osterbauer is the new owner
of SB1582. Along with the temptation of bidding on ebay, the
following photos and description sold the car in December of
2002:
It has never been bent or raced,
unless you count a handful of autocross events. Still using the
original Dunlop Racing Green Dot tire for a spare since it looks
like it was never used. The previous owner disposed of a full
but worn set on Ford wheels regrettably. I have the original
rear fenders, but someone grafted a set of VW lights to them,
making it look more like a kit car than it deserves. I spent
several years putting this car back together, gathering parts
that I didn't get with it, stripping it and building it back
up again on relatively limited budget. Now, I'm located in a
suburban area of NYC where I can't easily get out on the kind
of roads I enjoy most. It deserves a good home.
The car has a 1340cc Cosworth
Ford 109E motor that could use some attention to rings, alternator
and water pump, although it runs okay for limited distances in
fair weather. It has a new exhaust, electronic ignition, Tilton
Super Starter, battery, clutch, brake lines, wiring, shocks,
tires, Panasport wheels, Momo steering wheel, rollbar, windshield
glass, Weber 40DCOE carbs and intakes. It sports a new bonnet,
new paint, new rear fenders. The dash has a carbon fiber surface,
covering the original. The seats were made up by a friend. Oh,
it's right hand drive, which I find amusing but many find intimidating.
Original top and doors are in miserable shape, having probably
spent a decade outside. Car came with the original front drums,
but replaced them with Spitfire disks.
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