Introduction

 

I was contacted by Peter Ross after I had posed the question of Lotus Seven Series Two frame failures on several related email lists. He wrote:

I sent copies of the messages about frame failures recently reported on the chapman-era list to my friend Gilbert 'Mac' McIntosh, who designed the Series 1 frame with Colin Chapman one Sunday in Winter 1956/57. He has indicated he is very interested and would like to know more. Mac has also offered to write the story of how they designed this car to avoid doing the washing up after lunch at Gothic Cottage. He may be prepared to suggest ways in which the S2 frame could be strengthened for increased power/traction in a way that adds the very minimum of weight. This is the sort of chap he is.

By way of background I should explain that Mac was a respected designer in the de Havilland drawing office at the time of the Comet, and was later responsible for the mid-engine design for the Trident (which was the inspiration for the Boeing 727). He got involved with Lotus through me (I was an apprentice at de H at the time) in 1952 whilst I was helping Adam Currie build and develop his Lotus IIIb. Mac beat out the bulge which covered the magneto (later changed to coil) and carburettor.

At the end of the 1953 racing season Adam sold his car and was due to have the second Mk 8 to be fitted with a Coventry Climax engine. Mac was shown a drawing of the Mk 8 frame, on which I did some stress analysis, and came down to the Works at Hornsey to have a look. He was immediately given the job of designing all the bracket for the frame to take the suspension and engine mountings etc.

After that Mac became one of the volunteer gang, with Adam and me and several others, that worked long hours of spare time to build SAR5, and afterwards he collaborated with Colin on Lotus chassis design, trying to make it more "aircraft-like". The first effort was the Mk 9 space frame for the works cars, which was similar to the Eleven. He later did the Eleven S1, Twelve, Eleven S2, Seven and stress analysis for the Elite.

In 1956 Colin let us both buy an Eleven at cost. Mac made his into a hard top touring car with Ford engine, and I decided to race mine, first with an 803cc Austin A30 engine, and then, in 1957, with a Series 2 Climax 1100. Mac "committed matrimony" in 1957, and gave up helping Colin, although they remained friends. I went on helping Colin on the design side until about 1959.

-summer, 2002

 
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